Control Systems
All our control systems are based on a common platform and only use standard hardware and software components:

  • Microsoft Windows operating system on standard desktop or industrial PC units
  • SCADA HMI application for visualisations – Rockwell Automation FactoryTalk View
  • PLC based hardware – Allen Bradley Micrologic and Compact Logic PLC systems
  • Ethernet Communications, Cat5e, Cat6 or 100BaseTX / 100BaseFX Fibre Optic

Most of the system components are available from local stockist's

Asphalt Plant Control Systems
With a easy to use production scheduler, powerful recipe management system and extensive data logging system the iACE asphalt plant control system range ideally suits the modern production requirements. The system can be installed as a simple Weigh/Mix system up to offering full plant control solution, allowing remote operation from the plant.
We have sold more than 300 asphalt plant control system’s across the world and consider ourselves the ‘number one’ UK asphalt plant control system supplier. The range of features and controls offered in our latest version have been fine tuned to match the requirements of all our customers; such that the scheduling, recipe and logging package is standard across the industry.
The iACE control system range covers Standard Batch Plants, Drum Mix Plants and Batch Heater Plants (iACE-BP, iACE-DM and iACE-BH)
Quarry Plant Control Systems
The versatile iACE-QCS control system range covers all major material processing operations
  • Primary, Secondary and Tertiary Crushing
  • Milling
  • Dry and Dewatering Screening
  • Water Pumping controls for washing and water management
  • Cyclones and Separators
  • Dewatering and Classification
Operation on PC, Ethernet network and SCADA With a wireless network you can even control your plant from a mobile phone.
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The quarry control system range also feature extensive data logging for alarms, events, equipment run-times, material through-puts and totals

Quarry and Material Loading Control Systems
The versatile iACE-QLS control system range covers the automation and logging for material handling operations
  • Rail and Road off-loading systems
  • Vehicle loading
  • RIFD Tag for automated vehicle loading
  • Radio controlled handsets for site vehicle loading
  • Message Board displays to better manage vehicles
Automated Loadout systems that require minimal operator intervention
Remote Data Access and Reporting Systems
The Plant Probe system links to our ACE control systems via standard and wireless Ethernet, intranet and extranet systems. It gives remote users live access to Production Data, Recipe data and all production reports. Off-site Engineers and Technicians now have easy access to recipes and plant production data for reporting and analysis.
Control Systems in Other Industries
The versatile nature of the iACE range and SCADA design allows our control products to suit other industrial processes, especially with complex recipe management and job scheduling requirements.
As well as a full turnkey software and electrical installations; we complete the project by providing a full set of documentation including manuals, parts lists and electrical drawings to IEC standards
No matter how big or small your engineering problem may be - we have the expertise to solve it!
Site Services
  • On-site Engineering
  • Networking
  • Fibre Optic
  • Wireless Networking
  • Calibrations & Servicing
  • Technical On-site Support
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Control Systems
  • Asphalt Plant Control Systems
  • Quarry Plant Control Systems
  • Quarry & Material Loading Control Systems
  • Remote Data Access & Reporting Systems
  • Control Systems in Other Industries
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Projects
  • Concept design, needs assessment, project goals and objectives
  • Electrical and P&ID drawings
  • Project documentation including Health and Safety documentation
  • Start-up planning and supervision
  • Full Electrical installation and commissioning
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